Pedal Shift Lever
説明
Forged Aluminum Rear Brake Pedal: Lever with Integrated Serrated Foot Pad
The forged aluminum rear brake pedal is the rear brake lever of a powersport vehicle, made up of a foot pad with anti-slip serrations, a curved lever arm and a pivot boss with link arm at the rear. The rider operates the rear brake with the foot, so the lever must withstand pedal force and accidental impacts in off-road and muddy conditions.
Al Forge Tech (AFT) closed-die hot forges the pad, serrations, arm and pivot boss in one operation, with grain flow continuous along the curved arm, avoiding the weak points of multi-part welded assemblies. After heat treatment, the pivot and link holes are CNC-machined, and the lever can be anodized or shot-blasted for corrosion resistance and appearance.
主な機能
- Serrated foot pad, arm and pivot boss forged in one piece
- Continuous grain flow along the curved arm for pedal and impact loads
- Pivot and link holes CNC-machined
- Anodizing or shot blasting for corrosion resistance
Forged Aluminum Rear Brake Pedal Specifications and Manufacturing Capability
| 商品 | 詳細 |
|---|---|
| 製品カテゴリー | 二輪車部品 |
| 申請 | Rear brake operation on ATVs, powersport vehicles and motorcycles |
| 主なプロセス | 閉型熱間鍛造（熱間鍛造プレス：600T～8,000T） |
| 素材 | Per customer specification; heavy-motorcycle parts produced in grades such as 6061-T6, 2014-T6 and 7075-T6 |
| 熱処理 | 合金および強度要件による社内T4処理（8ユニット）およびT6人工老化（7ユニット） |
| 二次加工 | CNC加工（52台の加工センター、30台の旋盤）、バリ取り、振動仕上げ |
| 表面仕上げ | 必要に応じて、陽極酸化（硬陽極酸化を含む）、ショットブラスト、電子コーティングまたは塗装 |
| 検査 | ザイツCMM（4台）、硬度計、分光計、蛍光透過検査ライン |
| 寸法と公差 | 顧客ごとに2D/3D図面 |
| 品質システム | IATF 16949:2016、ISO 14001:2015 |
Forged Aluminum Rear Brake Pedal Manufacturing Process
- ドローイングレビューとDFM合金、荷重方向、重要な寸法を確認し、その後 QForm シミュレーションを実行して金属流動と欠陥リスクを予測します。.
- デザインと製造ダイセットの数（例えば、ブロッカーダイとファイニッシャーダイ）は部品の複雑さに合わせて計画されており、ダイの形状は携帯型3Dスキャナーで確認されます。.
- 熱間鍛造600T～8,000Tの熱間鍛造プレスでの閉型成形により、部品の形状に沿った連続した粒状流が生成されます。.
- 熱処理T4溶液処理とT6人工老化は社内で実施され、合金および強度要件によって設定されたパラメータが使用されます。.
- CNC加工 そして仕上げ穴、スレッド、接合面は機械加工され、その後、必要に応じてバリ取り、振動仕上げ、ショットブラスト、または陽極酸化が行われます。.
- 検査と発送寸法、硬度、化学組成はCMM、硬度計、分光計を用いて確認され、ロットのトレーサビリティはIATF 16949に従って管理されています。.
よくある質問
Are the anti-slip serrations on the pad forged?
Yes. The serrations can be built into the forging die and formed together with the pad, keeping their shape consistent in production and saving milling time. If sharper edges are needed, they can be locally CNC-finished after forging. AFT assesses forging feasibility for the serration size at the DFM stage.
How does an off-road brake pedal balance strength and weight?
An off-road pedal must withstand pedal force and impacts from rocks or rollovers. AFT forges the lever so grain flow follows the curved arm, and selects the alloy and T6 conditions to customer specification to balance strength and weight. The arm section can be adjusted to the load direction at the DFM stage to remove unnecessary material.
How does a forged aluminum Forged Aluminum Rear Brake Pedal compare with casting or machining from billet?
Forging shapes aluminum in the solid state under pressure, so the grain flow follows the part contour and the porosity and shrinkage common in castings are avoided. Compared with machining from solid billet, a near-net-shape forging removes less material and shortens machining time. For a Forged Aluminum Rear Brake Pedal under repeated loads, forging balances strength and weight; the final choice still depends on design loads and volume.
Is heat treatment for the Forged Aluminum Rear Brake Pedal done in-house?
Yes. Al Forge Tech operates 8 T4 solution treatment units and 7 T6 artificial aging units on site, so the Forged Aluminum Rear Brake Pedal can be solution treated, quenched and aged in the same facility before machining and inspection. Keeping heat treatment in-house removes inter-plant transport, reduces lead-time risk and keeps lot traceability within one quality system. Parameters are set according to the alloy grade and your specification.
Can the Forged Aluminum Rear Brake Pedal be anodized or given other surface finishes?
Yes. Al Forge Tech offers anodizing (including hard anodizing), shot blasting, vibratory finishing, e-coating and painting, plus pickling and ultrasonic washing lines to clean parts after machining. Please note the finish type and film thickness on the drawing so machining allowances and cosmetic standards for the Forged Aluminum Rear Brake Pedal can be evaluated together.
Request a Quote for the Forged Aluminum Rear Brake Pedal
Developing a new Forged Aluminum Rear Brake Pedal or converting an existing part to aluminum forging? Send us your 3D/2D drawings, alloy and temper, annual volume and finishing requirements. Our engineering team will reply with a feasibility review, die plan and quotation.
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類似のパーツを比較するには、閲覧してください。 二輪車部品 そして私たちの 自動車用アルミニウム鍛造用途, または、こちらをご覧ください 会社紹介 当社の設備および認証について。.
