Upper Metal-1
描述
Forged Aluminum Shock Upper Mount: Suspension Joint Seat
The forged aluminum shock upper mount is the joint seat at the top of a shock absorber. It combines a cylindrical base with a flat connecting ear above it; the ear is machined with a mounting hole to fix it to the frame or suspension link, while the cylindrical base joins the shock body. Suspension joints like this carry both the shock’s axial force and impacts transmitted from the chassis.
The transition between ear and base is a stress concentration. Al Forge Tech (AFT) hot forges the part so grain flow runs continuously from base to ear, and raises strength with in-house T6 heat treatment. Mounting holes, threads and mating faces are then machined, with anodizing available, so the part can ship ready for assembly.
主要功能
- Cylindrical base and ear hot forged in one piece with continuous grain flow
- Mounting hole, thread and shock mating faces machinable
- In-house T6 heat treatment for strength
- Anodizing for corrosion resistance and appearance
Forged Aluminum Shock Upper Mount Specifications and Manufacturing Capability
| 商品 | 詳細 |
|---|---|
| 產品類別 | 鋁鍛工業五金 |
| 申請 | Shock absorber upper joints, suspension link joint seats |
| 主要過程 | 閉式熱鍛造（熱鍛造壓機 600T–8,000T） |
| 材質 | Selected to customer specification; 2xxx, 5xxx, 6xxx and 7xxx series aluminum alloys available (e.g. 2014, 6061, 6082, 7075) |
| 熱處理 | 根據合金與強度要求而提供的內部 T4 處理方案（8 套）及 T6 人工老化處理方案（7 套） |
| 二次加工 | CNC 加工（52 台加工中心、30 台銑床）、銑削、振動磨削 |
| 表面處理 | 按要求進行陽極氧化（包括硬陽極氧化）、噴射粉碎、電子塗層或塗漆。 |
| 檢查 | Zeiss CMM (4 units), hardness testers, spectrometer, fluorescent penetrant inspection line |
| 尺寸與公差 | 按客戶提供2D/3D圖紙 |
| 品質管理系統 | IATF 16949:2016、ISO 14001:2015 |
Forged Aluminum Shock Upper Mount Manufacturing Process
- 繪圖評估與 DFM我們確認合金、載荷方向和關鍵尺寸，然後執行 QForm 模擬，以預測金屬流動和缺陷風險。.
- 設計與製造銑刀組數（例如，阻斷刀和完成刀）視零件的複雜程度而定，銑刀輪廓則使用便攜式3D掃描儀進行檢查。.
- 熱鍛造600T–8,000T 熱鍛造壓 Presses 的閉式成形技術創造出持續的晶粒流，並遵循零件的輪廓。.
- 熱處理T4 溶液處理和 T6 人工老化處理均在廠內進行，參數由合金和強度要求設定。.
- CNC加工 以及完成孔、螺紋和接合面均經過機械加工，然後根據需要進行拋光、振動拋光、噴丸或陽極氧化處理。.
- 檢查與運輸尺寸、硬度及化學成分均通過 CMM、硬度測試儀及分光光度儀進行驗證，且所有批次的產品均遵照 IATF 16949 的標準進行追蹤。.
常見問題
Which aluminum alloys are typical for a shock upper mount?
Selection depends on strength, corrosion and machining needs. AFT works with 2xxx, 5xxx, 6xxx and 7xxx series alloys; 6xxx grades common in chassis and suspension parts include 6061, 6082 and 6110, and 7xxx grades can be evaluated for higher strength. The final alloy is confirmed against your drawing specification and load conditions.
How is mounting hole accuracy controlled?
Mounting holes and mating faces are CNC-machined after T6 heat treatment so heat-treatment distortion does not affect hole position. AFT machines holes, threads and mating faces from a common datum and measures diameter, position and perpendicularity on Zeiss CMM to ensure the fit with bushings or bolts meets the drawing.
Is heat treatment for the Forged Aluminum Shock Upper Mount done in-house?
Yes. Al Forge Tech operates 8 T4 solution treatment units and 7 T6 artificial aging units on site, so the Forged Aluminum Shock Upper Mount can be solution treated, quenched and aged in the same facility before machining and inspection. Keeping heat treatment in-house removes inter-plant transport, reduces lead-time risk and keeps lot traceability within one quality system. Parameters are set according to the alloy grade and your specification.
Can you assess forging feasibility while the Forged Aluminum Shock Upper Mount is still in design?
是的。Al Forge Tech 主要作為 OEM 供應商提供服務，我們的工程師可以在構思或繪圖階段就設計的可生產性（DFM）提供意見，例如調整薄邊緣、急切的切面變化或設計角度，以避免殘料和未填充區域。QForm 模擬能及早預測金屬流動，並與我們已有的模具設計經驗進行交叉核對。.
How are MOQ and lead time for the Forged Aluminum Shock Upper Mount determined?
MOQ and lead time depend on part size, number of die sets, alloy and machining scope, and are confirmed in the quotation after drawing review. The typical sequence is die development, forged samples, sample approval and then mass production. Sharing your annual volume and call-off schedule helps us plan dies and capacity for the Forged Aluminum Shock Upper Mount.
Request a Quote for the Forged Aluminum Shock Upper Mount
Developing a new Forged Aluminum Shock Upper Mount or converting an existing part to aluminum forging? Send us your 3D/2D drawings, alloy and temper, annual volume and finishing requirements. Our engineering team will reply with a feasibility review, die plan and quotation.
- 線上查詢： 聯絡我們
- 電子郵件： [email protected]
若要比較相似的零件，請瀏覽 鋁鍛工業五金 以及我們的 industrial hardware forging applications, 或參觀 公司簡介 關於我們的設備與認證。.
