Pedal
描述
Forged Aluminum Pedal Pin: Round-Head Slotted Pin for Pedal Mechanisms
The forged aluminum pedal pin is a rod-type part in powersport vehicle pedal mechanisms. It has a cylindrical shaft, a round flat head at one end and an axial slot with a locating stud along the side, and can serve as a pedal shaft, footpeg pin or connecting pin. The slot can work with a spring, detent or anti-rotation feature.
Upset-forging the round head and locating stud lets the part start from bar close to the shaft diameter, saving material compared with turning from thick bar, and keeps grain flow continuous between head and shaft. After forging, Al Forge Tech (AFT) heat treats the pin, turns and CNC-machines the shaft diameter, slot and holes, and anodizes as required.
主要功能
- Round head and locating stud upset-forged
- Shaft slot works with springs, detents or anti-rotation features
- Shaft diameter, slot and holes turned and CNC-machined
- Can be developed with brake and shift pedals
Forged Aluminum Pedal Pin Specifications and Manufacturing Capability
| 商品 | 詳細 |
|---|---|
| 產品類別 | 機車零配件 |
| 申請 | Pedal mechanisms for ATVs, powersport vehicles and motorcycles |
| 主要過程 | 閉式熱鍛造（熱鍛造壓機 600T–8,000T） |
| 材質 | Per customer specification; heavy-motorcycle parts produced in grades such as 6061-T6, 2014-T6 and 7075-T6 |
| 熱處理 | 根據合金與強度要求而提供的內部 T4 處理方案（8 套）及 T6 人工老化處理方案（7 套） |
| 二次加工 | CNC 加工（52 台加工中心、30 台銑床）、銑削、振動磨削 |
| 表面處理 | 按要求進行陽極氧化（包括硬陽極氧化）、噴射粉碎、電子塗層或塗漆。 |
| 檢查 | Zeiss CMM (4 units), hardness testers, spectrometer, fluorescent penetrant inspection line |
| 尺寸與公差 | 按客戶提供2D/3D圖紙 |
| 品質管理系統 | IATF 16949:2016、ISO 14001:2015 |
Forged Aluminum Pedal Pin Manufacturing Process
- 繪圖評估與 DFM我們確認合金、載荷方向和關鍵尺寸，然後執行 QForm 模擬，以預測金屬流動和缺陷風險。.
- 設計與製造銑刀組數（例如，阻斷刀和完成刀）視零件的複雜程度而定，銑刀輪廓則使用便攜式3D掃描儀進行檢查。.
- 熱鍛造600T–8,000T 熱鍛造壓 Presses 的閉式成形技術創造出持續的晶粒流，並遵循零件的輪廓。.
- 熱處理T4 溶液處理和 T6 人工老化處理均在廠內進行，參數由合金和強度要求設定。.
- CNC加工 以及完成孔、螺紋和接合面均經過機械加工，然後根據需要進行拋光、振動拋光、噴丸或陽極氧化處理。.
- 檢查與運輸尺寸、硬度及化學成分均通過 CMM、硬度測試儀及分光光度儀進行驗證，且所有批次的產品均遵照 IATF 16949 的標準進行追蹤。.
常見問題
Why forge a pin like this pedal pin?
When the head is much larger than the shaft, turning the pin from bar means starting from bar of the head diameter and cutting most of it away. Upset-forging the head first lets the part start from thinner bar for better material yield, with continuous grain flow between head and shaft that resists fracture at the neck under bending.
Can the pedal pin be developed together with other pedal parts?
Yes. AFT produces rear brake pedals, shift pedals and pedal pins for pedal mechanisms, and can plan the fit dimensions and tolerances of all parts from one mechanism drawing set with unified alloy, heat treatment and finish specifications, simplifying development and validation.
Can the Forged Aluminum Pedal Pin be anodized or given other surface finishes?
Yes. Al Forge Tech offers anodizing (including hard anodizing), shot blasting, vibratory finishing, e-coating and painting, plus pickling and ultrasonic washing lines to clean parts after machining. Please note the finish type and film thickness on the drawing so machining allowances and cosmetic standards for the Forged Aluminum Pedal Pin can be evaluated together.
How do you keep the Forged Aluminum Pedal Pin consistent from lot to lot?
Al Forge Tech runs incoming (IQC), in-process (IPQC) and final (FQC) inspection under IATF 16949:2016, supported by 4 Zeiss CMMs, hardness testers, a spectrometer and a fluorescent penetrant inspection line. First, middle and last pieces of every lot are checked against the die; when wear causes dimensional drift, the die is reworked to keep the Forged Aluminum Pedal Pin stable across lots.
How are MOQ and lead time for the Forged Aluminum Pedal Pin determined?
MOQ and lead time depend on part size, number of die sets, alloy and machining scope, and are confirmed in the quotation after drawing review. The typical sequence is die development, forged samples, sample approval and then mass production. Sharing your annual volume and call-off schedule helps us plan dies and capacity for the Forged Aluminum Pedal Pin.
Request a Quote for the Forged Aluminum Pedal Pin
Developing a new Forged Aluminum Pedal Pin or converting an existing part to aluminum forging? Send us your 3D/2D drawings, alloy and temper, annual volume and finishing requirements. Our engineering team will reply with a feasibility review, die plan and quotation.
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