Pedal
説明
Forged Aluminum Pedal Pin: Round-Head Slotted Pin for Pedal Mechanisms
The forged aluminum pedal pin is a rod-type part in powersport vehicle pedal mechanisms. It has a cylindrical shaft, a round flat head at one end and an axial slot with a locating stud along the side, and can serve as a pedal shaft, footpeg pin or connecting pin. The slot can work with a spring, detent or anti-rotation feature.
Upset-forging the round head and locating stud lets the part start from bar close to the shaft diameter, saving material compared with turning from thick bar, and keeps grain flow continuous between head and shaft. After forging, Al Forge Tech (AFT) heat treats the pin, turns and CNC-machines the shaft diameter, slot and holes, and anodizes as required.
主な機能
- Round head and locating stud upset-forged
- Shaft slot works with springs, detents or anti-rotation features
- Shaft diameter, slot and holes turned and CNC-machined
- Can be developed with brake and shift pedals
Forged Aluminum Pedal Pin Specifications and Manufacturing Capability
| 商品 | 詳細 |
|---|---|
| 製品カテゴリー | 二輪車部品 |
| 申請 | Pedal mechanisms for ATVs, powersport vehicles and motorcycles |
| 主なプロセス | 閉型熱間鍛造（熱間鍛造プレス：600T～8,000T） |
| 素材 | Per customer specification; heavy-motorcycle parts produced in grades such as 6061-T6, 2014-T6 and 7075-T6 |
| 熱処理 | 合金および強度要件による社内T4処理（8ユニット）およびT6人工老化（7ユニット） |
| 二次加工 | CNC加工（52台の加工センター、30台の旋盤）、バリ取り、振動仕上げ |
| 表面仕上げ | 必要に応じて、陽極酸化（硬陽極酸化を含む）、ショットブラスト、電子コーティングまたは塗装 |
| 検査 | ザイツCMM（4台）、硬度計、分光計、蛍光透過検査ライン |
| 寸法と公差 | 顧客ごとに2D/3D図面 |
| 品質システム | IATF 16949:2016、ISO 14001:2015 |
Forged Aluminum Pedal Pin Manufacturing Process
- ドローイングレビューとDFM合金、荷重方向、重要な寸法を確認し、その後 QForm シミュレーションを実行して金属流動と欠陥リスクを予測します。.
- デザインと製造ダイセットの数（例えば、ブロッカーダイとファイニッシャーダイ）は部品の複雑さに合わせて計画されており、ダイの形状は携帯型3Dスキャナーで確認されます。.
- 熱間鍛造600T～8,000Tの熱間鍛造プレスでの閉型成形により、部品の形状に沿った連続した粒状流が生成されます。.
- 熱処理T4溶液処理とT6人工老化は社内で実施され、合金および強度要件によって設定されたパラメータが使用されます。.
- CNC加工 そして仕上げ穴、スレッド、接合面は機械加工され、その後、必要に応じてバリ取り、振動仕上げ、ショットブラスト、または陽極酸化が行われます。.
- 検査と発送寸法、硬度、化学組成はCMM、硬度計、分光計を用いて確認され、ロットのトレーサビリティはIATF 16949に従って管理されています。.
よくある質問
Why forge a pin like this pedal pin?
When the head is much larger than the shaft, turning the pin from bar means starting from bar of the head diameter and cutting most of it away. Upset-forging the head first lets the part start from thinner bar for better material yield, with continuous grain flow between head and shaft that resists fracture at the neck under bending.
Can the pedal pin be developed together with other pedal parts?
Yes. AFT produces rear brake pedals, shift pedals and pedal pins for pedal mechanisms, and can plan the fit dimensions and tolerances of all parts from one mechanism drawing set with unified alloy, heat treatment and finish specifications, simplifying development and validation.
Can the Forged Aluminum Pedal Pin be anodized or given other surface finishes?
Yes. Al Forge Tech offers anodizing (including hard anodizing), shot blasting, vibratory finishing, e-coating and painting, plus pickling and ultrasonic washing lines to clean parts after machining. Please note the finish type and film thickness on the drawing so machining allowances and cosmetic standards for the Forged Aluminum Pedal Pin can be evaluated together.
How do you keep the Forged Aluminum Pedal Pin consistent from lot to lot?
Al Forge Tech runs incoming (IQC), in-process (IPQC) and final (FQC) inspection under IATF 16949:2016, supported by 4 Zeiss CMMs, hardness testers, a spectrometer and a fluorescent penetrant inspection line. First, middle and last pieces of every lot are checked against the die; when wear causes dimensional drift, the die is reworked to keep the Forged Aluminum Pedal Pin stable across lots.
How are MOQ and lead time for the Forged Aluminum Pedal Pin determined?
MOQ and lead time depend on part size, number of die sets, alloy and machining scope, and are confirmed in the quotation after drawing review. The typical sequence is die development, forged samples, sample approval and then mass production. Sharing your annual volume and call-off schedule helps us plan dies and capacity for the Forged Aluminum Pedal Pin.
Request a Quote for the Forged Aluminum Pedal Pin
Developing a new Forged Aluminum Pedal Pin or converting an existing part to aluminum forging? Send us your 3D/2D drawings, alloy and temper, annual volume and finishing requirements. Our engineering team will reply with a feasibility review, die plan and quotation.
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類似のパーツを比較するには、閲覧してください。 二輪車部品 そして私たちの 自動車用アルミニウム鍛造用途, または、こちらをご覧ください 会社紹介 当社の設備および認証について。.
