Axle Holder
描述
Forged Aluminum Fork Axle Holder (6082, Large): 0.87 kg Heavy-Duty Axle Seat
This large 6082 forged aluminum fork axle holder is a bigger front axle seat that integrates a large-diameter axle seat, an outer-tube socket, a reinforcing web and multiple extended arms, for higher-load front forks on large-displacement motorcycles and off-road vehicles. It is made of 6082 aluminum with a published weight of 0.87 kg.
6082 is a 6xxx alloy combining strength and corrosion resistance and is widely used for vehicle structures under higher loads. Al Forge Tech (AFT) closed-die hot forges the large axle seat and reinforcing web with grain flow continuous along each arm, applies in-house T6 heat treatment, machines the axle bore, tube socket and mounting holes on 4.5-axis CNC, and inspects with CMM and fluorescent penetrant.
主要功能
- 6082 aluminum, 0.87 kg (published specification)
- Large axle seat and reinforcing web forged in one piece
- For high-load forks on large-displacement models
- 4.5-axis CNC, CMM measurement and fluorescent penetrant inspection
Forged Aluminum Fork Axle Holder (6082, Large) Specifications and Manufacturing Capability
| 商品 | 詳細 |
|---|---|
| 產品類別 | 機車零配件 |
| 申請 | Front axle seats for large-displacement motorcycles and off-road vehicles |
| 主要過程 | 閉式熱鍛造（熱鍛造壓機 600T–8,000T） |
| 材質 | 6082 aluminum alloy |
| 熱處理 | 根據合金與強度要求而提供的內部 T4 處理方案（8 套）及 T6 人工老化處理方案（7 套） |
| 二次加工 | CNC 加工（52 台加工中心、30 台銑床）、銑削、振動磨削 |
| 表面處理 | 按要求進行陽極氧化（包括硬陽極氧化）、噴射粉碎、電子塗層或塗漆。 |
| 檢查 | Zeiss CMM (4 units), hardness testers, spectrometer, fluorescent penetrant inspection line |
| Weight | 0.87 kg |
| 尺寸與公差 | 按客戶提供2D/3D圖紙 |
| 品質管理系統 | IATF 16949:2016、ISO 14001:2015 |
Forged Aluminum Fork Axle Holder (6082, Large) Manufacturing Process
- 繪圖評估與 DFM我們確認合金、載荷方向和關鍵尺寸，然後執行 QForm 模擬，以預測金屬流動和缺陷風險。.
- 設計與製造銑刀組數（例如，阻斷刀和完成刀）視零件的複雜程度而定，銑刀輪廓則使用便攜式3D掃描儀進行檢查。.
- 熱鍛造600T–8,000T 熱鍛造壓 Presses 的閉式成形技術創造出持續的晶粒流，並遵循零件的輪廓。.
- 熱處理T4 溶液處理和 T6 人工老化處理均在廠內進行，參數由合金和強度要求設定。.
- CNC加工 以及完成孔、螺紋和接合面均經過機械加工，然後根據需要進行拋光、振動拋光、噴丸或陽極氧化處理。.
- 檢查與運輸尺寸、硬度及化學成分均通過 CMM、硬度測試儀及分光光度儀進行驗證，且所有批次的產品均遵照 IATF 16949 的標準進行追蹤。.
常見問題
Which vehicle parts suit 6082 aluminum?
6082 is a heat-treatable 6xxx alloy whose T6 strength is among the highest in the series while retaining good corrosion resistance and machinability. It is common in vehicle structures under higher load, such as suspension, chassis and fork parts. This large axle holder from AFT uses 6082 with a published weight of 0.87 kg.
How is the tube socket fit to the fork outer tube ensured?
The socket joins the fork outer tube by press-fit or clamping, so its diameter and roundness affect joint strength and fork alignment. After T6 heat treatment, AFT finish-machines the socket from the same datum as the axle bore, then measures diameter, roundness and the relative position of both bores on Zeiss CMM.
How do you keep the Forged Aluminum Fork Axle Holder (6082, Large) consistent from lot to lot?
Al Forge Tech runs incoming (IQC), in-process (IPQC) and final (FQC) inspection under IATF 16949:2016, supported by 4 Zeiss CMMs, hardness testers, a spectrometer and a fluorescent penetrant inspection line. First, middle and last pieces of every lot are checked against the die; when wear causes dimensional drift, the die is reworked to keep the Forged Aluminum Fork Axle Holder (6082, Large) stable across lots.
Can Al Forge Tech supply the Forged Aluminum Fork Axle Holder (6082, Large) from forging through machining?
Yes. Forging, heat treatment, CNC machining, surface finishing and inspection are integrated in one facility: 52 CNC machining centers (40 four-axis and 12 4.5-axis), 30 lathes (14 with robotic loading), plus broaching, burnishing and centerless grinding. The Forged Aluminum Fork Axle Holder (6082, Large) can be delivered as a forged blank, semi-finished or fully machined part.
What information do you need to quote the Forged Aluminum Fork Axle Holder (6082, Large)?
Please send a 3D model and 2D drawing, alloy grade and temper, critical tolerances, surface finish requirements, estimated annual volume and target delivery date. Complete data lets our engineers judge forging feasibility, the number of die sets and the machining scope for the Forged Aluminum Fork Axle Holder (6082, Large) at the quotation stage. If the design is still conceptual, a sketch is enough to start a DFM discussion.
Request a Quote for the Forged Aluminum Fork Axle Holder (6082, Large)
Developing a new Forged Aluminum Fork Axle Holder (6082, Large) or converting an existing part to aluminum forging? Send us your 3D/2D drawings, alloy and temper, annual volume and finishing requirements. Our engineering team will reply with a feasibility review, die plan and quotation.
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