Axle Holder
説明
Forged Aluminum Fork Axle Holder (6082, Large): 0.87 kg Heavy-Duty Axle Seat
This large 6082 forged aluminum fork axle holder is a bigger front axle seat that integrates a large-diameter axle seat, an outer-tube socket, a reinforcing web and multiple extended arms, for higher-load front forks on large-displacement motorcycles and off-road vehicles. It is made of 6082 aluminum with a published weight of 0.87 kg.
6082 is a 6xxx alloy combining strength and corrosion resistance and is widely used for vehicle structures under higher loads. Al Forge Tech (AFT) closed-die hot forges the large axle seat and reinforcing web with grain flow continuous along each arm, applies in-house T6 heat treatment, machines the axle bore, tube socket and mounting holes on 4.5-axis CNC, and inspects with CMM and fluorescent penetrant.
主な機能
- 6082 aluminum, 0.87 kg (published specification)
- Large axle seat and reinforcing web forged in one piece
- For high-load forks on large-displacement models
- 4.5-axis CNC, CMM measurement and fluorescent penetrant inspection
Forged Aluminum Fork Axle Holder (6082, Large) Specifications and Manufacturing Capability
| 商品 | 詳細 |
|---|---|
| 製品カテゴリー | 二輪車部品 |
| 申請 | Front axle seats for large-displacement motorcycles and off-road vehicles |
| 主なプロセス | 閉型熱間鍛造（熱間鍛造プレス：600T～8,000T） |
| 素材 | 6082 aluminum alloy |
| 熱処理 | 合金および強度要件による社内T4処理（8ユニット）およびT6人工老化（7ユニット） |
| 二次加工 | CNC加工（52台の加工センター、30台の旋盤）、バリ取り、振動仕上げ |
| 表面仕上げ | 必要に応じて、陽極酸化（硬陽極酸化を含む）、ショットブラスト、電子コーティングまたは塗装 |
| 検査 | ザイツCMM（4台）、硬度計、分光計、蛍光透過検査ライン |
| Weight | 0.87 kg |
| 寸法と公差 | 顧客ごとに2D/3D図面 |
| 品質システム | IATF 16949:2016、ISO 14001:2015 |
Forged Aluminum Fork Axle Holder (6082, Large) Manufacturing Process
- ドローイングレビューとDFM合金、荷重方向、重要な寸法を確認し、その後 QForm シミュレーションを実行して金属流動と欠陥リスクを予測します。.
- デザインと製造ダイセットの数（例えば、ブロッカーダイとファイニッシャーダイ）は部品の複雑さに合わせて計画されており、ダイの形状は携帯型3Dスキャナーで確認されます。.
- 熱間鍛造600T～8,000Tの熱間鍛造プレスでの閉型成形により、部品の形状に沿った連続した粒状流が生成されます。.
- 熱処理T4溶液処理とT6人工老化は社内で実施され、合金および強度要件によって設定されたパラメータが使用されます。.
- CNC加工 そして仕上げ穴、スレッド、接合面は機械加工され、その後、必要に応じてバリ取り、振動仕上げ、ショットブラスト、または陽極酸化が行われます。.
- 検査と発送寸法、硬度、化学組成はCMM、硬度計、分光計を用いて確認され、ロットのトレーサビリティはIATF 16949に従って管理されています。.
よくある質問
Which vehicle parts suit 6082 aluminum?
6082 is a heat-treatable 6xxx alloy whose T6 strength is among the highest in the series while retaining good corrosion resistance and machinability. It is common in vehicle structures under higher load, such as suspension, chassis and fork parts. This large axle holder from AFT uses 6082 with a published weight of 0.87 kg.
How is the tube socket fit to the fork outer tube ensured?
The socket joins the fork outer tube by press-fit or clamping, so its diameter and roundness affect joint strength and fork alignment. After T6 heat treatment, AFT finish-machines the socket from the same datum as the axle bore, then measures diameter, roundness and the relative position of both bores on Zeiss CMM.
How do you keep the Forged Aluminum Fork Axle Holder (6082, Large) consistent from lot to lot?
Al Forge Tech runs incoming (IQC), in-process (IPQC) and final (FQC) inspection under IATF 16949:2016, supported by 4 Zeiss CMMs, hardness testers, a spectrometer and a fluorescent penetrant inspection line. First, middle and last pieces of every lot are checked against the die; when wear causes dimensional drift, the die is reworked to keep the Forged Aluminum Fork Axle Holder (6082, Large) stable across lots.
Can Al Forge Tech supply the Forged Aluminum Fork Axle Holder (6082, Large) from forging through machining?
Yes. Forging, heat treatment, CNC machining, surface finishing and inspection are integrated in one facility: 52 CNC machining centers (40 four-axis and 12 4.5-axis), 30 lathes (14 with robotic loading), plus broaching, burnishing and centerless grinding. The Forged Aluminum Fork Axle Holder (6082, Large) can be delivered as a forged blank, semi-finished or fully machined part.
What information do you need to quote the Forged Aluminum Fork Axle Holder (6082, Large)?
Please send a 3D model and 2D drawing, alloy grade and temper, critical tolerances, surface finish requirements, estimated annual volume and target delivery date. Complete data lets our engineers judge forging feasibility, the number of die sets and the machining scope for the Forged Aluminum Fork Axle Holder (6082, Large) at the quotation stage. If the design is still conceptual, a sketch is enough to start a DFM discussion.
Request a Quote for the Forged Aluminum Fork Axle Holder (6082, Large)
Developing a new Forged Aluminum Fork Axle Holder (6082, Large) or converting an existing part to aluminum forging? Send us your 3D/2D drawings, alloy and temper, annual volume and finishing requirements. Our engineering team will reply with a feasibility review, die plan and quotation.
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