Triple Clamp
描述
Forged Aluminum Bicycle Triple Clamp (6061): Fork Crown Balancing Machinability and Corrosion Resistance
This 6061 forged aluminum bicycle triple clamp is a suspension fork crown with a central steerer bore and two fork-leg bores joined by offset arms. Made of 6061 aluminum with a published weight of 0.518 kg, its arm sections are slightly fuller than the 6066 version, suiting fork designs that prioritize a balance of machinability, corrosion resistance and cost.
6061 is a widely used 6xxx alloy in the bicycle industry and takes anodizing and heavy CNC machining well. Al Forge Tech (AFT) closed-die hot forges the clamp, machines the three bores and clamping slots after in-house T6 heat treatment, and can dye-anodize to the brand’s specification. AFT’s bicycle parts include triple clamps, stems, seat posts, cranks and brake calipers.
主要功能
- 6061 aluminum, 0.518 kg (published specification)
- Balanced machinability and corrosion resistance; suits dyed anodizing
- All three bores machined in a single CNC setup
- Can be developed alongside stems, steerers and other front-end parts
Forged Aluminum Bicycle Triple Clamp (6061) Specifications and Manufacturing Capability
| 商品 | 詳細 |
|---|---|
| 產品類別 | Aluminum Forging Bicycle Parts |
| 申請 | Bicycle suspension forks, mountain bike and e-bike forks |
| 主要過程 | 閉式熱鍛造（熱鍛造壓機 600T–8,000T） |
| 材質 | 6061 aluminum alloy |
| 熱處理 | 根據合金與強度要求而提供的內部 T4 處理方案（8 套）及 T6 人工老化處理方案（7 套） |
| 二次加工 | CNC 加工（52 台加工中心、30 台銑床）、銑削、振動磨削 |
| 表面處理 | 按要求進行陽極氧化（包括硬陽極氧化）、噴射粉碎、電子塗層或塗漆。 |
| 檢查 | Zeiss CMM (4 units), hardness testers, spectrometer, fluorescent penetrant inspection line |
| Weight | 0.518 kg |
| 尺寸與公差 | 按客戶提供2D/3D圖紙 |
| 品質管理系統 | IATF 16949:2016、ISO 14001:2015 |
Forged Aluminum Bicycle Triple Clamp (6061) Manufacturing Process
- 繪圖評估與 DFM我們確認合金、載荷方向和關鍵尺寸，然後執行 QForm 模擬，以預測金屬流動和缺陷風險。.
- 設計與製造銑刀組數（例如，阻斷刀和完成刀）視零件的複雜程度而定，銑刀輪廓則使用便攜式3D掃描儀進行檢查。.
- 熱鍛造600T–8,000T 熱鍛造壓 Presses 的閉式成形技術創造出持續的晶粒流，並遵循零件的輪廓。.
- 熱處理T4 溶液處理和 T6 人工老化處理均在廠內進行，參數由合金和強度要求設定。.
- CNC加工 以及完成孔、螺紋和接合面均經過機械加工，然後根據需要進行拋光、振動拋光、噴丸或陽極氧化處理。.
- 檢查與運輸尺寸、硬度及化學成分均通過 CMM、硬度測試儀及分光光度儀進行驗證，且所有批次的產品均遵照 IATF 16949 的標準進行追蹤。.
常見問題
When is a 6061 triple clamp the better choice?
When stable machinability, corrosion resistance and anodized appearance are priorities and the design allows enough section, 6061 is a proven choice; if more strength is needed from a smaller section, the 6066 version can be evaluated. The final alloy should follow the fork’s load design and test standard, and AFT can offer forging and heat-treatment options in both alloys for comparison.
Can AFT develop other front-end parts besides the triple clamp?
Yes. AFT’s forged bicycle parts include triple clamps, stems, steerer tubes, suspension tubes, seat posts, cranks, spiders and brake calipers. A brand’s front-end parts can be developed together under shared material specifications and inspection standards, simplifying supply-chain management.
Can the Forged Aluminum Bicycle Triple Clamp (6061) be anodized or given other surface finishes?
Yes. Al Forge Tech offers anodizing (including hard anodizing), shot blasting, vibratory finishing, e-coating and painting, plus pickling and ultrasonic washing lines to clean parts after machining. Please note the finish type and film thickness on the drawing so machining allowances and cosmetic standards for the Forged Aluminum Bicycle Triple Clamp (6061) can be evaluated together.
How are MOQ and lead time for the Forged Aluminum Bicycle Triple Clamp (6061) determined?
MOQ and lead time depend on part size, number of die sets, alloy and machining scope, and are confirmed in the quotation after drawing review. The typical sequence is die development, forged samples, sample approval and then mass production. Sharing your annual volume and call-off schedule helps us plan dies and capacity for the Forged Aluminum Bicycle Triple Clamp (6061).
Can you assess forging feasibility while the Forged Aluminum Bicycle Triple Clamp (6061) is still in design?
是的。Al Forge Tech 主要作為 OEM 供應商提供服務，我們的工程師可以在構思或繪圖階段就設計的可生產性（DFM）提供意見，例如調整薄邊緣、急切的切面變化或設計角度，以避免殘料和未填充區域。QForm 模擬能及早預測金屬流動，並與我們已有的模具設計經驗進行交叉核對。.
Request a Quote for the Forged Aluminum Bicycle Triple Clamp (6061)
Developing a new Forged Aluminum Bicycle Triple Clamp (6061) or converting an existing part to aluminum forging? Send us your 3D/2D drawings, alloy and temper, annual volume and finishing requirements. Our engineering team will reply with a feasibility review, die plan and quotation.
- 線上查詢： 聯絡我們
- 電子郵件： [email protected]
若要比較相似的零件，請瀏覽 Aluminum Forging Bicycle Parts 以及我們的 汽車鋁合金鍛造應用, 或參觀 公司簡介 關於我們的設備與認證。.
