Triple Clamp
描述
Forged Aluminum Motorcycle Triple Clamp (Compact): Compact Crown with Raised Center
This compact forged aluminum motorcycle triple clamp is a crown with tighter fork spacing and a cleaner shape: large-diameter fork bores at each end, a raised central steerer boss and flowing arm styling. Compact clamps are common as upper or lower crowns on heavy motorcycles, balancing structural stiffness with styling.
With the fork bores close to the center, the arms must carry bending and torsion over a short distance. Al Forge Tech (AFT) closed-die hot forges the clamp so grain flow turns continuously through the short arms, CNC-machines the bores and exposed faces after heat treatment, and offers anodizing or shot blasting. AFT has production experience with more than 50 heavy-motorcycle part numbers.
主要功能
- Compact shape with flowing arm styling
- Fork bores and steerer boss forged in one piece
- Exposed faces CNC-machined for appearance and dimension
- Volume production experience in heavy-motorcycle parts
Forged Aluminum Motorcycle Triple Clamp (Compact) Specifications and Manufacturing Capability
| 商品 | 詳細 |
|---|---|
| 產品類別 | 機車零配件 |
| 申請 | Fork crowns for heavy motorcycles and motorcycles |
| 主要過程 | 閉式熱鍛造（熱鍛造壓機 600T–8,000T） |
| 材質 | Per customer specification; heavy-motorcycle parts produced in grades such as 6061-T6, 2014-T6 and 7075-T6 |
| 熱處理 | 根據合金與強度要求而提供的內部 T4 處理方案（8 套）及 T6 人工老化處理方案（7 套） |
| 二次加工 | CNC 加工（52 台加工中心、30 台銑床）、銑削、振動磨削 |
| 表面處理 | 按要求進行陽極氧化（包括硬陽極氧化）、噴射粉碎、電子塗層或塗漆。 |
| 檢查 | Zeiss CMM (4 units), hardness testers, spectrometer, fluorescent penetrant inspection line |
| 尺寸與公差 | 按客戶提供2D/3D圖紙 |
| 品質管理系統 | IATF 16949:2016、ISO 14001:2015 |
Forged Aluminum Motorcycle Triple Clamp (Compact) Manufacturing Process
- 繪圖評估與 DFM我們確認合金、載荷方向和關鍵尺寸，然後執行 QForm 模擬，以預測金屬流動和缺陷風險。.
- 設計與製造銑刀組數（例如，阻斷刀和完成刀）視零件的複雜程度而定，銑刀輪廓則使用便攜式3D掃描儀進行檢查。.
- 熱鍛造600T–8,000T 熱鍛造壓 Presses 的閉式成形技術創造出持續的晶粒流，並遵循零件的輪廓。.
- 熱處理T4 溶液處理和 T6 人工老化處理均在廠內進行，參數由合金和強度要求設定。.
- CNC加工 以及完成孔、螺紋和接合面均經過機械加工，然後根據需要進行拋光、振動拋光、噴丸或陽極氧化處理。.
- 檢查與運輸尺寸、硬度及化學成分均通過 CMM、硬度測試儀及分光光度儀進行驗證，且所有批次的產品均遵照 IATF 16949 的標準進行追蹤。.
常見問題
How do I choose between a compact and a wide triple clamp?
Clamp width is set by fork spacing, a whole-vehicle design parameter. Wide clamps suit off-road and powersport vehicles with larger fork spacing and must stay stiff over a long span; compact clamps are common on road-going heavy motorcycles with tighter spacing, where styling also matters. AFT can develop clamps of any width and style to the vehicle’s fork specification.
How are cosmetic requirements handled on a motorcycle triple clamp?
The triple clamp sits in the rider’s line of sight, so appearance matters as much as structure. AFT controls parting-line position and flash during forging, CNC-machines exposed faces after heat treatment, applies anodizing (including dyed colors) or shot blasting as required, and checks cosmetic consistency on first, middle and last pieces. Where a color code or cosmetic standard applies, we recommend confirming it with a color chip or sample at the sample stage.
How does a forged aluminum Forged Aluminum Motorcycle Triple Clamp (Compact) compare with casting or machining from billet?
Forging shapes aluminum in the solid state under pressure, so the grain flow follows the part contour and the porosity and shrinkage common in castings are avoided. Compared with machining from solid billet, a near-net-shape forging removes less material and shortens machining time. For a Forged Aluminum Motorcycle Triple Clamp (Compact) under repeated loads, forging balances strength and weight; the final choice still depends on design loads and volume.
Can you assess forging feasibility while the Forged Aluminum Motorcycle Triple Clamp (Compact) is still in design?
是的。Al Forge Tech 主要作為 OEM 供應商提供服務，我們的工程師可以在構思或繪圖階段就設計的可生產性（DFM）提供意見，例如調整薄邊緣、急切的切面變化或設計角度，以避免殘料和未填充區域。QForm 模擬能及早預測金屬流動，並與我們已有的模具設計經驗進行交叉核對。.
What information do you need to quote the Forged Aluminum Motorcycle Triple Clamp (Compact)?
Please send a 3D model and 2D drawing, alloy grade and temper, critical tolerances, surface finish requirements, estimated annual volume and target delivery date. Complete data lets our engineers judge forging feasibility, the number of die sets and the machining scope for the Forged Aluminum Motorcycle Triple Clamp (Compact) at the quotation stage. If the design is still conceptual, a sketch is enough to start a DFM discussion.
Request a Quote for the Forged Aluminum Motorcycle Triple Clamp (Compact)
Developing a new Forged Aluminum Motorcycle Triple Clamp (Compact) or converting an existing part to aluminum forging? Send us your 3D/2D drawings, alloy and temper, annual volume and finishing requirements. Our engineering team will reply with a feasibility review, die plan and quotation.
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