Steer Hub-1
描述
Forged Aluminum Steer Hub: Shallow Cup Seat with Central Boss
The forged aluminum steer hub is a shallow, cup-shaped round seat with a grooved outer ring wall and a central circular boss inside. The boss serves as the mounting and locating datum for a shaft or steering mechanism. Seats of this type are used in steering mechanisms, rotary supports and assemblies that locate on a central axis.
Machining a shallow cup from solid aluminum removes a large amount of interior material. Forging the outer ring, base and central boss first reduces waste and keeps a continuous grain flow. Al Forge Tech (AFT) evaluates cold or hot forging by wall thickness and shape, then machines the boss bore, ring groove and faces on CNC and lathes, with anodizing available.
主要功能
- Outer ring, base and central boss formed in one operation
- Central boss acts as mounting and locating datum
- Outer groove turnable as a seal or retaining-ring groove
- Near-net blank reduces waste versus machining from solid
Forged Aluminum Steer Hub Specifications and Manufacturing Capability
| 商品 | 詳細 |
|---|---|
| 產品類別 | 鋁鍛工業五金 |
| 申請 | Steering mechanism seats, rotary supports, machine locating seats |
| 主要過程 | Hot or cold forging, selected by geometry, wall thickness and volume (hot 600T–8,000T / cold 260T–2,500T) |
| 材質 | Selected to customer specification; 2xxx, 5xxx, 6xxx and 7xxx series aluminum alloys available (e.g. 2014, 6061, 6082, 7075) |
| 熱處理 | 根據合金與強度要求而提供的內部 T4 處理方案（8 套）及 T6 人工老化處理方案（7 套） |
| 二次加工 | CNC 加工（52 台加工中心、30 台銑床）、銑削、振動磨削 |
| 表面處理 | 按要求進行陽極氧化（包括硬陽極氧化）、噴射粉碎、電子塗層或塗漆。 |
| 檢查 | Zeiss CMM (4 units), hardness testers, spectrometer, fluorescent penetrant inspection line |
| 尺寸與公差 | 按客戶提供2D/3D圖紙 |
| 品質管理系統 | IATF 16949:2016、ISO 14001:2015 |
Forged Aluminum Steer Hub Manufacturing Process
- 繪圖評估與 DFM我們確認合金、載荷方向和關鍵尺寸，然後執行 QForm 模擬，以預測金屬流動和缺陷風險。.
- 設計與製造銑刀組數（例如，阻斷刀和完成刀）視零件的複雜程度而定，銑刀輪廓則使用便攜式3D掃描儀進行檢查。.
- Cold forging:cold forming on 260T–2,500T presses, suited to thin-walled, tubular and dimensionally repeatable parts.
- 熱處理T4 溶液處理和 T6 人工老化處理均在廠內進行，參數由合金和強度要求設定。.
- CNC加工 以及完成孔、螺紋和接合面均經過機械加工，然後根據需要進行拋光、振動拋光、噴丸或陽極氧化處理。.
- 檢查與運輸尺寸、硬度及化學成分均通過 CMM、硬度測試儀及分光光度儀進行驗證，且所有批次的產品均遵照 IATF 16949 的標準進行追蹤。.
常見問題
How is concentricity between the central boss and outer ring ensured?
AFT controls the relative position of boss and ring through the forging die and leaves an even machining allowance. The boss bore and ring dimensions are then turned in a single clamping so both share one datum. Concentricity and flatness are measured on CMM afterward to ensure smooth rotation once assembled.
Is a shallow cup better cold forged or hot forged?
It depends on wall thickness, depth and alloy. Simple shallow cups with even walls in high volume often suit cold forging for better surface finish and dimensional accuracy; where section changes are large or the alloy resists deformation, hot forging fills more easily. AFT has both hot (600T–8,000T) and cold (260T–2,500T) presses and recommends based on your drawing.
Can you assess forging feasibility while the Forged Aluminum Steer Hub is still in design?
是的。Al Forge Tech 主要作為 OEM 供應商提供服務，我們的工程師可以在構思或繪圖階段就設計的可生產性（DFM）提供意見，例如調整薄邊緣、急切的切面變化或設計角度，以避免殘料和未填充區域。QForm 模擬能及早預測金屬流動，並與我們已有的模具設計經驗進行交叉核對。.
Can the Forged Aluminum Steer Hub be anodized or given other surface finishes?
Yes. Al Forge Tech offers anodizing (including hard anodizing), shot blasting, vibratory finishing, e-coating and painting, plus pickling and ultrasonic washing lines to clean parts after machining. Please note the finish type and film thickness on the drawing so machining allowances and cosmetic standards for the Forged Aluminum Steer Hub can be evaluated together.
How are MOQ and lead time for the Forged Aluminum Steer Hub determined?
MOQ and lead time depend on part size, number of die sets, alloy and machining scope, and are confirmed in the quotation after drawing review. The typical sequence is die development, forged samples, sample approval and then mass production. Sharing your annual volume and call-off schedule helps us plan dies and capacity for the Forged Aluminum Steer Hub.
Request a Quote for the Forged Aluminum Steer Hub
Developing a new Forged Aluminum Steer Hub or converting an existing part to aluminum forging? Send us your 3D/2D drawings, alloy and temper, annual volume and finishing requirements. Our engineering team will reply with a feasibility review, die plan and quotation.
- 線上查詢： 聯絡我們
- 電子郵件： [email protected]
若要比較相似的零件，請瀏覽 鋁鍛工業五金 以及我們的 industrial hardware forging applications, 或參觀 公司簡介 關於我們的設備與認證。.
