Industrial Hardware-1
説明
Industrial Hardware F-9: One-Piece Forged Aluminum Lever with Serrated Head
Industrial Hardware F-9 is an aluminum hot forging produced by Al Forge Tech (AFT) in Taiwan. It combines a long round shank with a serrated (knurled) circular head, forged as a single piece with no welding or assembly. This configuration is typically used for operating levers, swing arms and actuating mechanisms in machinery, where the serrated head engages a mating part to transmit torque.
Compared with machining the whole part from bar stock, forging extends the grain flow along the shank and carries it continuously into the head, keeping an unbroken flow line at the shank-to-head transition where stress concentrates. AFT completes heat treatment and CNC machining of the serrations, holes and end faces in the same facility, so the part can ship ready to assemble.
主な機能
- Shank and serrated head forged in one piece with continuous grain flow
- Near-net-shape blank reduces bar-stock machining and cycle time
- Serrations and holes CNC-finished to the mating part’s specification
- Anodized or shot-blasted finish available for the operating environment
Industrial Hardware F-9 Specifications and Manufacturing Capability
| 商品 | 詳細 |
|---|---|
| 製品カテゴリー | アルミ鍛造工業用金物 |
| 商品番号. | F-9 |
| 申請 | Machine operating levers, swing arms, actuating and drive mechanisms |
| 主なプロセス | 閉型熱間鍛造（熱間鍛造プレス：600T～8,000T） |
| 素材 | お客様の仕様に合わせて選択可能。2xxx、5xxx、6xxx、7xxx シリーズのアルミニウム合金（例：2014、6061、6082、7075） |
| 熱処理 | 合金および強度要件による社内T4処理（8ユニット）およびT6人工老化（7ユニット） |
| 二次加工 | CNC加工（52台の加工センター、30台の旋盤）、バリ取り、振動仕上げ |
| 表面仕上げ | 必要に応じて、陽極酸化（硬陽極酸化を含む）、ショットブラスト、電子コーティングまたは塗装 |
| 検査 | ザイツCMM（4台）、硬度計、分光計、蛍光透過検査ライン |
| 寸法と公差 | 顧客ごとに2D/3D図面 |
| 品質システム | IATF 16949:2016、ISO 14001:2015 |
Industrial Hardware F-9 Manufacturing Process
- ドローイングレビューとDFM合金、荷重方向、重要な寸法を確認し、その後 QForm シミュレーションを実行して金属流動と欠陥リスクを予測します。.
- デザインと製造ダイセットの数（例えば、ブロッカーダイとファイニッシャーダイ）は部品の複雑さに合わせて計画されており、ダイの形状は携帯型3Dスキャナーで確認されます。.
- 熱間鍛造600T～8,000Tの熱間鍛造プレスでの閉型成形により、部品の形状に沿った連続した粒状流が生成されます。.
- 熱処理T4溶液処理とT6人工老化は社内で実施され、合金および強度要件によって設定されたパラメータが使用されます。.
- CNC加工 そして仕上げ穴、スレッド、接合面は機械加工され、その後、必要に応じてバリ取り、振動仕上げ、ショットブラスト、または陽極酸化が行われます。.
- 検査と発送寸法、硬度、化学組成はCMM、硬度計、分光計を用いて確認され、ロットのトレーサビリティはIATF 16949に従って管理されています。.
よくある質問
Is the serrated head of the F-9 forged or machined?
It depends on tooth accuracy and volume. The serration profile can be forged to a near-net contour and then CNC-finished to the mating tolerance; for tight-fit applications, a machining allowance can be left and the teeth fully machined. During drawing review, AFT recommends the split between forging and machining based on tooth count, module and tolerance, balancing die life against finished accuracy.
What needs attention when forging a long lever like the F-9?
Long slender parts can bend or underfill at the head if material is not distributed correctly, so the die sequence usually includes a blocker (preform) stage before the finisher die, gathering material into the head before the serrations are formed. AFT uses QForm simulation to evaluate material distribution and adds straightening and dimensional checks after heat treatment to keep shank straightness within the drawing.
How does a forged aluminum Industrial Hardware F-9 compare with casting or machining from billet?
Forging shapes aluminum in the solid state under pressure, so the grain flow follows the part contour and the porosity and shrinkage common in castings are avoided. Compared with machining from solid billet, a near-net-shape forging removes less material and shortens machining time. For a Industrial Hardware F-9 under repeated loads, forging balances strength and weight; the final choice still depends on design loads and volume.
Is heat treatment for the Industrial Hardware F-9 done in-house?
Yes. Al Forge Tech operates 8 T4 solution treatment units and 7 T6 artificial aging units on site, so the Industrial Hardware F-9 can be solution treated, quenched and aged in the same facility before machining and inspection. Keeping heat treatment in-house removes inter-plant transport, reduces lead-time risk and keeps lot traceability within one quality system. Parameters are set according to the alloy grade and your specification.
What information do you need to quote the Industrial Hardware F-9?
Please send a 3D model and 2D drawing, alloy grade and temper, critical tolerances, surface finish requirements, estimated annual volume and target delivery date. Complete data lets our engineers judge forging feasibility, the number of die sets and the machining scope for the Industrial Hardware F-9 at the quotation stage. If the design is still conceptual, a sketch is enough to start a DFM discussion.
Request a Quote for the Industrial Hardware F-9
Developing a new Industrial Hardware F-9 or converting an existing part to aluminum forging? Send us your 3D/2D drawings, alloy and temper, annual volume and finishing requirements. Our engineering team will reply with a feasibility review, die plan and quotation.
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類似のパーツを比較するには、閲覧してください。 アルミ鍛造工業用金物 そして私たちの industrial hardware forging applications, または、こちらをご覧ください 会社紹介 当社の設備および認証について。.
