{"id":817,"date":"2026-10-11T01:43:35","date_gmt":"2026-10-11T01:43:35","guid":{"rendered":"https:\/\/aft-forge.jk-ideaweb.com\/?post_type=product&#038;p=817"},"modified":"2026-10-19T11:54:56","modified_gmt":"2026-10-19T11:54:56","slug":"brake-caliper-2","status":"publish","type":"product","link":"https:\/\/aft-forge.com\/zh\/product\/brake-caliper-2\/","title":{"rendered":"Brake Caliper"},"content":{"rendered":"<div id=\"prodNav\">\n<div class=\"tab-content responsive\" style=\"text-align: left;\">\n<div id=\"contentprod0\" class=\"tab-pane active txtNormal\">\n<h2>Forged Aluminum Bicycle Brake Caliper (Single Boss): Compact Caliper Body Forging<\/h2>\n<p>This single-boss forged aluminum bicycle brake caliper is a compact disc caliper body forging: a shouldered body with a cylindrical boss on one side, which can be machined into a piston bore or hose-fitting seat, and an opening at the bottom that straddles the rotor. Compact calipers like this are used as halves of two-piece calipers or in mechanical and single-piston caliper designs.<\/p>\n<p>The caliper body must stay dimensionally stable under braking. Forging keeps grain flow continuous between boss and body and gives a dense structure that is less prone to leaks after the piston bore is machined. After hot forging, Al Forge Tech (AFT) applies in-house T6 heat treatment, CNC-machines the bore, fluid passages and mounting holes, and inspects with fluorescent penetrant and CMM.<\/p>\n<h3>\u4e3b\u8981\u529f\u80fd<\/h3>\n<ul>\n<li>Compact body and cylindrical boss forged in one piece<\/li>\n<li>Suited to two-piece caliper halves or single-piston designs<\/li>\n<li>Dense forged structure reduces leak risk after bore machining<\/li>\n<li>Fluorescent penetrant and CMM inspection<\/li>\n<\/ul>\n<h2>Forged Aluminum Bicycle Brake Caliper (Single Boss) Specifications and Manufacturing Capability<\/h2>\n<div class=\"table-container\">\n<table class=\"table table-bordered table-striped\">\n<thead>\n<tr>\n<th>\u5546\u54c1<\/th>\n<th>\u8a73\u7d30<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>\u7522\u54c1\u985e\u5225<\/td>\n<td>Aluminum Forging Bicycle Parts<\/td>\n<\/tr>\n<tr>\n<td>\u7533\u8acb<\/td>\n<td>Bicycle disc brake calipers (two-piece halves, single-piston or mechanical designs)<\/td>\n<\/tr>\n<tr>\n<td>\u4e3b\u8981\u904e\u7a0b<\/td>\n<td>\u9589\u5f0f\u71b1\u935b\u9020\uff08\u71b1\u935b\u9020\u58d3\u6a5f 600T\u20138,000T\uff09<\/td>\n<\/tr>\n<tr>\n<td>\u6750\u8cea<\/td>\n<td>Selected to customer specification; 2xxx, 5xxx, 6xxx and 7xxx series aluminum alloys available (e.g. 2014, 6061, 6082, 7075)<\/td>\n<\/tr>\n<tr>\n<td>\u71b1\u8655\u7406<\/td>\n<td>\u6839\u64da\u5408\u91d1\u8207\u5f37\u5ea6\u8981\u6c42\u800c\u63d0\u4f9b\u7684\u5167\u90e8 T4 \u8655\u7406\u65b9\u6848\uff088 \u5957\uff09\u53ca T6 \u4eba\u5de5\u8001\u5316\u8655\u7406\u65b9\u6848\uff087 \u5957\uff09<\/td>\n<\/tr>\n<tr>\n<td>\u4e8c\u6b21\u52a0\u5de5<\/td>\n<td>CNC \u52a0\u5de5\uff0852 \u53f0\u52a0\u5de5\u4e2d\u5fc3\u300130 \u53f0\u9291\u5e8a\uff09\u3001\u9291\u524a\u3001\u632f\u52d5\u78e8\u524a<\/td>\n<\/tr>\n<tr>\n<td>\u8868\u9762\u8655\u7406<\/td>\n<td>\u6309\u8981\u6c42\u9032\u884c\u967d\u6975\u6c27\u5316\uff08\u5305\u62ec\u786c\u967d\u6975\u6c27\u5316\uff09\u3001\u5674\u5c04\u7c89\u788e\u3001\u96fb\u5b50\u5857\u5c64\u6216\u5857\u6f06\u3002<\/td>\n<\/tr>\n<tr>\n<td>\u6aa2\u67e5<\/td>\n<td>Zeiss CMM (4 units), hardness testers, spectrometer, fluorescent penetrant inspection line<\/td>\n<\/tr>\n<tr>\n<td>\u5c3a\u5bf8\u8207\u516c\u5dee<\/td>\n<td>\u6309\u5ba2\u6236\u63d0\u4f9b2D\/3D\u5716\u7d19<\/td>\n<\/tr>\n<tr>\n<td>\u54c1\u8cea\u7ba1\u7406\u7cfb\u7d71<\/td>\n<td>IATF 16949:2016\u3001ISO 14001:2015<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<h2>Forged Aluminum Bicycle Brake Caliper (Single Boss) Manufacturing Process<\/h2>\n<ol>\n<li><strong>\u7e6a\u5716\u8a55\u4f30\u8207 DFM<\/strong>\u6211\u5011\u78ba\u8a8d\u5408\u91d1\u3001\u8f09\u8377\u65b9\u5411\u548c\u95dc\u9375\u5c3a\u5bf8\uff0c\u7136\u5f8c\u57f7\u884c QForm \u6a21\u64ec\uff0c\u4ee5\u9810\u6e2c\u91d1\u5c6c\u6d41\u52d5\u548c\u7f3a\u9677\u98a8\u96aa\u3002.<\/li>\n<li><strong>\u8a2d\u8a08\u8207\u88fd\u9020<\/strong>\u9291\u5200\u7d44\u6578\uff08\u4f8b\u5982\uff0c\u963b\u65b7\u5200\u548c\u5b8c\u6210\u5200\uff09\u8996\u96f6\u4ef6\u7684\u8907\u96dc\u7a0b\u5ea6\u800c\u5b9a\uff0c\u9291\u5200\u8f2a\u5ed3\u5247\u4f7f\u7528\u4fbf\u651c\u5f0f3D\u6383\u63cf\u5100\u9032\u884c\u6aa2\u67e5\u3002.<\/li>\n<li><strong><a href=\"https:\/\/aft-forge.com\/zh\/forging-service\/hot-forging-service\/\">\u71b1\u935b\u9020<\/a><\/strong>600T\u20138,000T \u71b1\u935b\u9020\u58d3 Presses \u7684\u9589\u5f0f\u6210\u5f62\u6280\u8853\u5275\u9020\u51fa\u6301\u7e8c\u7684\u6676\u7c92\u6d41\uff0c\u4e26\u9075\u5faa\u96f6\u4ef6\u7684\u8f2a\u5ed3\u3002.<\/li>\n<li><strong>\u71b1\u8655\u7406<\/strong>T4 \u6eb6\u6db2\u8655\u7406\u548c T6 \u4eba\u5de5\u8001\u5316\u8655\u7406\u5747\u5728\u5ee0\u5167\u9032\u884c\uff0c\u53c3\u6578\u7531\u5408\u91d1\u548c\u5f37\u5ea6\u8981\u6c42\u8a2d\u5b9a\u3002.<\/li>\n<li><strong><a href=\"https:\/\/aft-forge.com\/zh\/forging-service\/aluminum-cnc-machining-services\/\">CNC\u52a0\u5de5<\/a> \u4ee5\u53ca\u5b8c\u6210<\/strong>\u5b54\u3001\u87ba\u7d0b\u548c\u63a5\u5408\u9762\u5747\u7d93\u904e\u6a5f\u68b0\u52a0\u5de5\uff0c\u7136\u5f8c\u6839\u64da\u9700\u8981\u9032\u884c\u62cb\u5149\u3001\u632f\u52d5\u62cb\u5149\u3001\u5674\u4e38\u6216\u967d\u6975\u6c27\u5316\u8655\u7406\u3002.<\/li>\n<li><strong>\u6aa2\u67e5\u8207\u904b\u8f38<\/strong>\u5c3a\u5bf8\u3001\u786c\u5ea6\u53ca\u5316\u5b78\u6210\u5206\u5747\u901a\u904e CMM\u3001\u786c\u5ea6\u6e2c\u8a66\u5100\u53ca\u5206\u5149\u5149\u5ea6\u5100\u9032\u884c\u9a57\u8b49\uff0c\u4e14\u6240\u6709\u6279\u6b21\u7684\u7522\u54c1\u5747\u9075\u7167 IATF 16949 \u7684\u6a19\u6e96\u9032\u884c\u8ffd\u8e64\u3002.<\/li>\n<\/ol>\n<h2>\u5e38\u898b\u554f\u984c<\/h2>\n<h3>How do two-piece and monobloc calipers differ in forging?<\/h3>\n<p>A two-piece caliper is assembled from two halves, each simpler in shape, formed with fewer dies and easier to machine into bores and passages. A monobloc caliper is machined from a single forging, with a complex shape requiring multiple die sets but higher stiffness. AFT has production experience with both and can recommend based on the brand&#8217;s performance and cost targets.<\/p>\n<h3>How are piston bores kept leak-free?<\/h3>\n<p>Leaks usually come from internal porosity or surface defects on machined faces. Forged aluminum is dense, lowering the risk of internal porosity, and AFT inspects machined parts for surface defects on its fluorescent penetrant line and cleans fluid passages on its ultrasonic washing line. Bore size and surface roughness are measured with CMM and a surface roughness tester.<\/p>\n<h3>Can you assess forging feasibility while the Forged Aluminum Bicycle Brake Caliper (Single Boss) is still in design?<\/h3>\n<p>\u662f\u7684\u3002Al Forge Tech \u4e3b\u8981\u4f5c\u70ba OEM \u4f9b\u61c9\u5546\u63d0\u4f9b\u670d\u52d9\uff0c\u6211\u5011\u7684\u5de5\u7a0b\u5e2b\u53ef\u4ee5\u5728\u69cb\u601d\u6216\u7e6a\u5716\u968e\u6bb5\u5c31\u8a2d\u8a08\u7684\u53ef\u751f\u7522\u6027\uff08DFM\uff09\u63d0\u4f9b\u610f\u898b\uff0c\u4f8b\u5982\u8abf\u6574\u8584\u908a\u7de3\u3001\u6025\u5207\u7684\u5207\u9762\u8b8a\u5316\u6216\u8a2d\u8a08\u89d2\u5ea6\uff0c\u4ee5\u907f\u514d\u6b98\u6599\u548c\u672a\u586b\u5145\u5340\u57df\u3002QForm \u6a21\u64ec\u80fd\u53ca\u65e9\u9810\u6e2c\u91d1\u5c6c\u6d41\u52d5\uff0c\u4e26\u8207\u6211\u5011\u5df2\u6709\u7684\u6a21\u5177\u8a2d\u8a08\u7d93\u9a57\u9032\u884c\u4ea4\u53c9\u6838\u5c0d\u3002.<\/p>\n<h3>Can the Forged Aluminum Bicycle Brake Caliper (Single Boss) be anodized or given other surface finishes?<\/h3>\n<p>Yes. Al Forge Tech offers anodizing (including hard anodizing), shot blasting, vibratory finishing, e-coating and painting, plus pickling and ultrasonic washing lines to clean parts after machining. Please note the finish type and film thickness on the drawing so machining allowances and cosmetic standards for the Forged Aluminum Bicycle Brake Caliper (Single Boss) can be evaluated together.<\/p>\n<h3>Is heat treatment for the Forged Aluminum Bicycle Brake Caliper (Single Boss) done in-house?<\/h3>\n<p>Yes. Al Forge Tech operates 8 T4 solution treatment units and 7 T6 artificial aging units on site, so the Forged Aluminum Bicycle Brake Caliper (Single Boss) can be solution treated, quenched and aged in the same facility before machining and inspection. Keeping heat treatment in-house removes inter-plant transport, reduces lead-time risk and keeps lot traceability within one quality system. Parameters are set according to the alloy grade and your specification.<\/p>\n<h2>Request a Quote for the Forged Aluminum Bicycle Brake Caliper (Single Boss)<\/h2>\n<p>Developing a new Forged Aluminum Bicycle Brake Caliper (Single Boss) or converting an existing part to aluminum forging? Send us your 3D\/2D drawings, alloy and temper, annual volume and finishing requirements. Our engineering team will reply with a feasibility review, die plan and quotation.<\/p>\n<ul>\n<li>\u7dda\u4e0a\u67e5\u8a62\uff1a <a href=\"https:\/\/aft-forge.com\/zh\/contact-us\/\">\u806f\u7d61\u6211\u5011<\/a><\/li>\n<li>\u96fb\u5b50\u90f5\u4ef6\uff1a <a href=\"mailto:aft@aft-forge.com.tw\">aft@aft-forge.com.tw<\/a><\/li>\n<\/ul>\n<p>\u82e5\u8981\u6bd4\u8f03\u76f8\u4f3c\u7684\u96f6\u4ef6\uff0c\u8acb\u700f\u89bd <a href=\"https:\/\/aft-forge.com\/zh\/bicycle-parts-bike-parts\/\">Aluminum Forging Bicycle Parts<\/a>\u00a0\u4ee5\u53ca\u6211\u5011\u7684 <a href=\"https:\/\/aft-forge.com\/zh\/category\/applications\/\">\u6c7d\u8eca\u92c1\u5408\u91d1\u935b\u9020\u61c9\u7528<\/a>, \u6216\u53c3\u89c0 <a href=\"https:\/\/aft-forge.com\/zh\/about-us\/\">\u516c\u53f8\u7c21\u4ecb<\/a> \u95dc\u65bc\u6211\u5011\u7684\u8a2d\u5099\u8207\u8a8d\u8b49\u3002.<\/p>\n<\/div>\n<\/div>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>Forged Aluminum Bicycle Brake Caliper (Single Boss): Compact Caliper Body Forging This single-boss forged aluminum bicycle brake caliper is a compact disc caliper body forging: a shouldered body with a cylindrical boss on one side, which can be machined into a piston bore or hose-fitting seat, and an opening at the bottom that straddles the [&hellip;]<\/p>\n","protected":false},"featured_media":818,"comment_status":"open","ping_status":"closed","template":"","meta":{"_acf_changed":false},"product_brand":[],"product_cat":[24],"product_tag":[],"class_list":["post-817","product","type-product","status-publish","has-post-thumbnail","product_cat-bicycle-parts-bike-parts","first","instock","taxable","shipping-taxable","product-type-simple"],"acf":[],"_links":{"self":[{"href":"https:\/\/aft-forge.com\/zh\/wp-json\/wp\/v2\/product\/817","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/aft-forge.com\/zh\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/aft-forge.com\/zh\/wp-json\/wp\/v2\/types\/product"}],"replies":[{"embeddable":true,"href":"https:\/\/aft-forge.com\/zh\/wp-json\/wp\/v2\/comments?post=817"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/aft-forge.com\/zh\/wp-json\/wp\/v2\/media\/818"}],"wp:attachment":[{"href":"https:\/\/aft-forge.com\/zh\/wp-json\/wp\/v2\/media?parent=817"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/aft-forge.com\/zh\/wp-json\/wp\/v2\/product_brand?post=817"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/aft-forge.com\/zh\/wp-json\/wp\/v2\/product_cat?post=817"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/aft-forge.com\/zh\/wp-json\/wp\/v2\/product_tag?post=817"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}