Industrial Hardware-3
描述
Industrial Hardware F-12 is a forged aluminum sleeve with a stepped outer diameter: a smaller-diameter upper section, a larger-diameter lower section and a through bore. The step acts as an axial locating shoulder during assembly, making this geometry common in guide sleeves, spacers, bearing locating rings and mechanism connectors.
Turning a stepped sleeve from solid bar removes a large volume of material to create both the bore and the two diameters. Forging the hollow and stepped profile first reduces scrap and shortens turning time. Al Forge Tech (AFT) evaluates cold or hot forging by wall thickness and length, then finish-turns the bore, outer diameters and shoulder in-house and verifies concentricity on CMM.
主要功能
- Two outer diameters and bore forged to near-net shape, cutting material waste
- Locating shoulder turned to assembly tolerance
- Suited to batch parts such as guide sleeves and spacers
- Anodizing or hard anodizing available
Industrial Hardware F-12 Specifications and Manufacturing Capability
| 商品 | 詳細 |
|---|---|
| 產品類別 | 鋁鍛工業五金 |
| Product No. | F-12 |
| 申請 | Guide sleeves, spacers, bearing locating rings, mechanism connectors |
| 主要過程 | Hot or cold forging, selected by geometry, wall thickness and volume (hot 600T–8,000T / cold 260T–2,500T) |
| 材質 | Selected to customer specification; 2xxx, 5xxx, 6xxx and 7xxx series aluminum alloys available (e.g. 2014, 6061, 6082, 7075) |
| 熱處理 | 根據合金與強度要求而提供的內部 T4 處理方案（8 套）及 T6 人工老化處理方案（7 套） |
| 二次加工 | CNC 加工（52 台加工中心、30 台銑床）、銑削、振動磨削 |
| 表面處理 | 按要求進行陽極氧化（包括硬陽極氧化）、噴射粉碎、電子塗層或塗漆。 |
| 檢查 | Zeiss CMM (4 units), hardness testers, spectrometer, fluorescent penetrant inspection line |
| 尺寸與公差 | 按客戶提供2D/3D圖紙 |
| 品質管理系統 | IATF 16949:2016、ISO 14001:2015 |
Industrial Hardware F-12 Manufacturing Process
- 繪圖評估與 DFM我們確認合金、載荷方向和關鍵尺寸，然後執行 QForm 模擬，以預測金屬流動和缺陷風險。.
- 設計與製造銑刀組數（例如，阻斷刀和完成刀）視零件的複雜程度而定，銑刀輪廓則使用便攜式3D掃描儀進行檢查。.
- Cold forging: cold forming on 260T–2,500T presses, suited to thin-walled, tubular and dimensionally repeatable parts.
- 熱處理T4 溶液處理和 T6 人工老化處理均在廠內進行，參數由合金和強度要求設定。.
- CNC加工 以及完成孔、螺紋和接合面均經過機械加工，然後根據需要進行拋光、振動拋光、噴丸或陽極氧化處理。.
- 檢查與運輸尺寸、硬度及化學成分均通過 CMM、硬度測試儀及分光光度儀進行驗證，且所有批次的產品均遵照 IATF 16949 的標準進行追蹤。.
常見問題
How does the F-12 differ from the F-11?
The F-11 is a sleeve with an external flange, where the flange face is used for clamping and axial location. The F-12 is a stepped sleeve that locates on a shoulder and is closer to a straight cylinder, suited to applications where the part is inserted into a bore and seated on its step. Both can be adapted to your drawing and alloy; the choice depends on assembly method and load direction.
How is concentricity controlled on a stepped sleeve?
Concentricity is controlled mainly at the turning stage. AFT leaves an even machining allowance on the forging and turns the bore and both diameters in a single clamping to avoid re-chucking errors. Concentricity and runout are then measured on Zeiss CMM, with records kept under IATF 16949 for lot traceability.
Can Al Forge Tech supply the Industrial Hardware F-12 from forging through machining?
Yes. Forging, heat treatment, CNC machining, surface finishing and inspection are integrated in one facility: 52 CNC machining centers (40 four-axis and 12 4.5-axis), 30 lathes (14 with robotic loading), plus broaching, burnishing and centerless grinding. The Industrial Hardware F-12 can be delivered as a forged blank, semi-finished or fully machined part.
Can you assess forging feasibility while the Industrial Hardware F-12 is still in design?
是的。Al Forge Tech 主要作為 OEM 供應商提供服務，我們的工程師可以在構思或繪圖階段就設計的可生產性（DFM）提供意見，例如調整薄邊緣、急切的切面變化或設計角度，以避免殘料和未填充區域。QForm 模擬能及早預測金屬流動，並與我們已有的模具設計經驗進行交叉核對。.
How are MOQ and lead time for the Industrial Hardware F-12 determined?
MOQ and lead time depend on part size, number of die sets, alloy and machining scope, and are confirmed in the quotation after drawing review. The typical sequence is die development, forged samples, sample approval and then mass production. Sharing your annual volume and call-off schedule helps us plan dies and capacity for the Industrial Hardware F-12.
Request a Quote for the Industrial Hardware F-12
Developing a new Industrial Hardware F-12 or converting an existing part to aluminum forging? Send us your 3D/2D drawings, alloy and temper, annual volume and finishing requirements. Our engineering team will reply with a feasibility review, die plan and quotation.
- 線上查詢： 聯絡我們
- 電子郵件： [email protected]
若要比較相似的零件，請瀏覽 鋁鍛工業五金 以及我們的 industrial hardware forging applications, 或參觀 公司簡介 關於我們的設備與認證。.
