Industrial Hardware-2
描述
Industrial Hardware F-11: Forged Aluminum Flanged Sleeve
Industrial Hardware F-11 is a forged aluminum flanged sleeve consisting of a larger-diameter flange ring above a cylindrical body with a through bore. Flanged sleeves of this type serve as bearing housings, locating bushings, pipe fittings or seats within mechanisms, with the flange face providing axial location and a clamping surface.
Al Forge Tech (AFT) evaluates cold or hot forging for this part according to wall thickness, flange proportion and volume. Forging keeps a continuous grain flow through the corner between flange and body, avoiding the waste of machining from solid bar or the weld of a flange added to tube stock. Bores, outer diameters and faces are then finished on AFT’s in-house lathes, with anodizing available.
主要功能
- Flange and body formed in one piece with continuous grain flow at the corner
- Less material removal than turning from solid bar
- Bore, OD, end faces and flange face turned to fit tolerances
- Repeatable dimensions suited to volume production
Industrial Hardware F-11 Specifications and Manufacturing Capability
| 商品 | 詳細 |
|---|---|
| 產品類別 | 鋁鍛工業五金 |
| Product No. | F-11 |
| 申請 | Bearing housings, locating bushings, pipe fittings, mechanism seats |
| 主要過程 | Hot or cold forging, selected by geometry, wall thickness and volume (hot 600T–8,000T / cold 260T–2,500T) |
| 材質 | Selected to customer specification; 2xxx, 5xxx, 6xxx and 7xxx series aluminum alloys available (e.g. 2014, 6061, 6082, 7075) |
| 熱處理 | 根據合金與強度要求而提供的內部 T4 處理方案（8 套）及 T6 人工老化處理方案（7 套） |
| 二次加工 | CNC 加工（52 台加工中心、30 台銑床）、銑削、振動磨削 |
| 表面處理 | 按要求進行陽極氧化（包括硬陽極氧化）、噴射粉碎、電子塗層或塗漆。 |
| 檢查 | Zeiss CMM (4 units), hardness testers, spectrometer, fluorescent penetrant inspection line |
| 尺寸與公差 | 按客戶提供2D/3D圖紙 |
| 品質管理系統 | IATF 16949:2016、ISO 14001:2015 |
Industrial Hardware F-11 Manufacturing Process
- 繪圖評估與 DFM我們確認合金、載荷方向和關鍵尺寸，然後執行 QForm 模擬，以預測金屬流動和缺陷風險。.
- 設計與製造銑刀組數（例如，阻斷刀和完成刀）視零件的複雜程度而定，銑刀輪廓則使用便攜式3D掃描儀進行檢查。.
- Cold forging: cold forming on 260T–2,500T presses, suited to thin-walled, tubular and dimensionally repeatable parts.
- 熱處理T4 溶液處理和 T6 人工老化處理均在廠內進行，參數由合金和強度要求設定。.
- CNC加工 以及完成孔、螺紋和接合面均經過機械加工，然後根據需要進行拋光、振動拋光、噴丸或陽極氧化處理。.
- 檢查與運輸尺寸、硬度及化學成分均通過 CMM、硬度測試儀及分光光度儀進行驗證，且所有批次的產品均遵照 IATF 16949 的標準進行追蹤。.
常見問題
Why forge a flanged sleeve instead of welding a flange to tube?
Welding a flange to tube adds a process step, and the heat-affected zone near the weld can lose strength and distort. A one-piece forged flanged sleeve has no weld; the corner between flange and body is made of continuous grain flow, which better resists axial clamping loads and makes dimensional consistency easier to hold in production.
How are the bore and OD tolerances of the F-11 achieved?
Forging produces a near-net flange and body contour, and the bore, OD and faces are then finish-turned to the drawing tolerance. AFT runs 30 lathes, 14 of them with robotic loading, which suits sleeve-type parts in volume. Concentricity, parallelism and other critical features are verified on CMM and gauges after machining.
Can the Industrial Hardware F-11 be anodized or given other surface finishes?
Yes. Al Forge Tech offers anodizing (including hard anodizing), shot blasting, vibratory finishing, e-coating and painting, plus pickling and ultrasonic washing lines to clean parts after machining. Please note the finish type and film thickness on the drawing so machining allowances and cosmetic standards for the Industrial Hardware F-11 can be evaluated together.
How do you keep the Industrial Hardware F-11 consistent from lot to lot?
Al Forge Tech runs incoming (IQC), in-process (IPQC) and final (FQC) inspection under IATF 16949:2016, supported by 4 Zeiss CMMs, hardness testers, a spectrometer and a fluorescent penetrant inspection line. First, middle and last pieces of every lot are checked against the die; when wear causes dimensional drift, the die is reworked to keep the Industrial Hardware F-11 stable across lots.
How are MOQ and lead time for the Industrial Hardware F-11 determined?
MOQ and lead time depend on part size, number of die sets, alloy and machining scope, and are confirmed in the quotation after drawing review. The typical sequence is die development, forged samples, sample approval and then mass production. Sharing your annual volume and call-off schedule helps us plan dies and capacity for the Industrial Hardware F-11.
Request a Quote for the Industrial Hardware F-11
Developing a new Industrial Hardware F-11 or converting an existing part to aluminum forging? Send us your 3D/2D drawings, alloy and temper, annual volume and finishing requirements. Our engineering team will reply with a feasibility review, die plan and quotation.
- 線上查詢： 聯絡我們
- 電子郵件： [email protected]
若要比較相似的零件，請瀏覽 鋁鍛工業五金 以及我們的 industrial hardware forging applications, 或參觀 公司簡介 關於我們的設備與認證。.
