上部金属
説明
Forged Aluminum Shock Upper Mount (Offset Eye): Shock Mounting Seat
This forged aluminum upper metal is the mounting seat at the top of a shock absorber. It consists of a cylindrical body with a round top face and an eye boss offset to the side, which takes a bolt or pin to fix the shock to the frame. The offset layout lets the shock reach a suitable mounting angle in a confined space.
The seat carries repeated axial force from the shock, concentrated where the body meets the offset eye. Al Forge Tech (AFT) hot forges body and eye together so grain flow turns continuously through the junction, then completes the pin bore, threads and mating faces after in-house T6 heat treatment and CNC machining, with anodizing available.
主な機能
- Cylindrical body and offset eye hot forged in one piece
- Offset layout achieves mounting angle in tight spaces
- Pin bore, threads and mating faces CNC-finished
- In-house T6 heat treatment and anodizing
Forged Aluminum Shock Upper Mount (Offset Eye) Specifications and Manufacturing Capability
| 商品 | 詳細 |
|---|---|
| 製品カテゴリー | 特殊車両部品 |
| 申請 | Shock absorber upper mounts for powersport vehicles and ATVs |
| 主なプロセス | 閉型熱間鍛造（熱間鍛造プレス：600T～8,000T） |
| 素材 | Per customer specification; 6xxx alloys common for chassis and suspension parts (e.g. 6061, 6082, 6110), 7xxx evaluated for higher strength |
| 熱処理 | 合金および強度要件による社内T4処理（8ユニット）およびT6人工老化（7ユニット） |
| 二次加工 | CNC加工（52台の加工センター、30台の旋盤）、バリ取り、振動仕上げ |
| 表面仕上げ | 必要に応じて、陽極酸化（硬陽極酸化を含む）、ショットブラスト、電子コーティングまたは塗装 |
| 検査 | ザイツCMM（4台）、硬度計、分光計、蛍光透過検査ライン |
| 寸法と公差 | 顧客ごとに2D/3D図面 |
| 品質システム | IATF 16949:2016、ISO 14001:2015 |
Forged Aluminum Shock Upper Mount (Offset Eye) Manufacturing Process
- ドローイングレビューとDFM合金、荷重方向、重要な寸法を確認し、その後 QForm シミュレーションを実行して金属流動と欠陥リスクを予測します。.
- デザインと製造ダイセットの数（例えば、ブロッカーダイとファイニッシャーダイ）は部品の複雑さに合わせて計画されており、ダイの形状は携帯型3Dスキャナーで確認されます。.
- 熱間鍛造600T～8,000Tの熱間鍛造プレスでの閉型成形により、部品の形状に沿った連続した粒状流が生成されます。.
- 熱処理T4溶液処理とT6人工老化は社内で実施され、合金および強度要件によって設定されたパラメータが使用されます。.
- CNC加工 そして仕上げ穴、スレッド、接合面は機械加工され、その後、必要に応じてバリ取り、振動仕上げ、ショットブラスト、または陽極酸化が行われます。.
- 検査と発送寸法、硬度、化学組成はCMM、硬度計、分光計を用いて確認され、ロットのトレーサビリティはIATF 16949に従って管理されています。.
よくある質問
Why is an offset-eye shock mount well suited to forging?
The offset eye makes the part asymmetric; machining it from bar would remove a lot of material to create the offset boss. Forging the offset contour first saves material and lets grain flow follow the turn from body to eye. For a shock mount under repeated loading, continuous grain flow helps fatigue performance.
How does this upper metal differ from AFT’s other shock mounts?
AFT produces several shock upper mount styles: this one has a cylindrical body with a side-offset eye; another has a double-round-head form; and a third is a suspension joint with a flat connecting ear. Each style reflects a different shock design, mounting space and load direction, and can be developed to your drawing.
Is heat treatment for the Forged Aluminum Shock Upper Mount (Offset Eye) done in-house?
Yes. Al Forge Tech operates 8 T4 solution treatment units and 7 T6 artificial aging units on site, so the Forged Aluminum Shock Upper Mount (Offset Eye) can be solution treated, quenched and aged in the same facility before machining and inspection. Keeping heat treatment in-house removes inter-plant transport, reduces lead-time risk and keeps lot traceability within one quality system. Parameters are set according to the alloy grade and your specification.
How do you keep the Forged Aluminum Shock Upper Mount (Offset Eye) consistent from lot to lot?
Al Forge Tech runs incoming (IQC), in-process (IPQC) and final (FQC) inspection under IATF 16949:2016, supported by 4 Zeiss CMMs, hardness testers, a spectrometer and a fluorescent penetrant inspection line. First, middle and last pieces of every lot are checked against the die; when wear causes dimensional drift, the die is reworked to keep the Forged Aluminum Shock Upper Mount (Offset Eye) stable across lots.
How does a forged aluminum Forged Aluminum Shock Upper Mount (Offset Eye) compare with casting or machining from billet?
Forging shapes aluminum in the solid state under pressure, so the grain flow follows the part contour and the porosity and shrinkage common in castings are avoided. Compared with machining from solid billet, a near-net-shape forging removes less material and shortens machining time. For a Forged Aluminum Shock Upper Mount (Offset Eye) under repeated loads, forging balances strength and weight; the final choice still depends on design loads and volume.
Request a Quote for the Forged Aluminum Shock Upper Mount (Offset Eye)
Developing a new Forged Aluminum Shock Upper Mount (Offset Eye) or converting an existing part to aluminum forging? Send us your 3D/2D drawings, alloy and temper, annual volume and finishing requirements. Our engineering team will reply with a feasibility review, die plan and quotation.
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類似のパーツを比較するには、閲覧してください。 特殊車両部品 そして私たちの 自動車用アルミニウム鍛造用途, または、こちらをご覧ください 会社紹介 当社の設備および認証について。.
