Cylinder Case-1
説明
Aluminum Cylinder Case: Impact Extruded Pressure Housing for Filters
The aluminum cylinder case is a cylindrical pressure housing with a closed top carrying a hexagonal boss at one end and an open, stepped-diameter end at the other. Al Forge Tech (AFT) forms the housing by cold impact extrusion and then machines the open end and top features. The hex boss provides a wrench flat for installation and removal, while the open end mates with a filter head or end cap.
AFT has produced impact extruded housings and end caps for construction-machinery engine fuel filters, with a design pressure range of 8–20 MPa. A one-piece housing has no weld, and the transition between top and body keeps a continuous grain flow, which suits repeated pressure cycling. Actual pressure capability must be validated against your alloy, wall thickness and test conditions.
主な機能
- Housing and closed top impact extruded in one piece, no weld
- Hex boss on top for wrench installation and removal
- Stepped open end machinable for threads and sealing faces
- Track record on construction-machinery fuel filter housings (8–20 MPa design pressure)
Aluminum Cylinder Case Specifications and Manufacturing Capability
| 商品 | 詳細 |
|---|---|
| 製品カテゴリー | アルミ鍛造工業用金物 |
| 申請 | Fuel/hydraulic filter housings, pressure cylinders, fluid equipment housings |
| 主なプロセス | Cold impact extrusion (cold forging presses 260T–2,500T) |
| 素材 | お客様の仕様に合わせて選択可能。2xxx、5xxx、6xxx、7xxx シリーズのアルミニウム合金（例：2014、6061、6082、7075） |
| 熱処理 | 合金および強度要件による社内T4処理（8ユニット）およびT6人工老化（7ユニット） |
| 二次加工 | CNC加工（52台の加工センター、30台の旋盤）、バリ取り、振動仕上げ |
| 表面仕上げ | 必要に応じて、陽極酸化（硬陽極酸化を含む）、ショットブラスト、電子コーティングまたは塗装 |
| 検査 | ザイツCMM（4台）、硬度計、分光計、蛍光透過検査ライン |
| 参考文献書 | Construction-machinery engine fuel filter housings and end caps (impact extruded, 8–20 MPa design pressure) |
| 寸法と公差 | 顧客ごとに2D/3D図面 |
| 品質システム | IATF 16949:2016、ISO 14001:2015 |
Aluminum Cylinder Case Manufacturing Process
- ドローイングレビューとDFM合金、荷重方向、重要な寸法を確認し、その後 QForm シミュレーションを実行して金属流動と欠陥リスクを予測します。.
- デザインと製造ダイセットの数（例えば、ブロッカーダイとファイニッシャーダイ）は部品の複雑さに合わせて計画されており、ダイの形状は携帯型3Dスキャナーで確認されます。.
- Cold forging: impact extrusion on 260T–2,500T presses, suited to thin-walled, tubular and dimensionally repeatable parts.
- 熱処理T4溶液処理とT6人工老化は社内で実施され、合金および強度要件によって設定されたパラメータが使用されます。.
- CNC加工 そして仕上げ穴、スレッド、接合面は機械加工され、その後、必要に応じてバリ取り、振動仕上げ、ショットブラスト、または陽極酸化が行われます。.
- 検査と発送寸法、硬度、化学組成はCMM、硬度計、分光計を用いて確認され、ロットのトレーサビリティはIATF 16949に従って管理されています。.
よくある質問
What pressure can an aluminum cylinder case withstand?
Pressure capability depends on alloy, temper, wall thickness and housing design, so there is no single figure. For reference, AFT has impact extruded construction-machinery engine fuel filter housings and end caps with a design pressure range of 8–20 MPa. New projects must be validated against your design pressure, safety factor and test standard, and AFT can provide material and dimensional inspection data to support this.
How are the hex boss and threads machined?
The hex boss can be formed to a near-net contour during impact extrusion or a subsequent forging step, then CNC-finished to the across-flats dimension. Threads, O-ring grooves and sealing faces at the open end are turned on lathes. AFT completes forming, heat treatment and machining in one facility and checks housings on a fluorescent penetrant inspection line to reduce leak risk in pressure parts.
How do you keep the Aluminum Cylinder Case consistent from lot to lot?
Al Forge Tech runs incoming (IQC), in-process (IPQC) and final (FQC) inspection under IATF 16949:2016, supported by 4 Zeiss CMMs, hardness testers, a spectrometer and a fluorescent penetrant inspection line. First, middle and last pieces of every lot are checked against the die; when wear causes dimensional drift, the die is reworked to keep the Aluminum Cylinder Case stable across lots.
What information do you need to quote the Aluminum Cylinder Case?
Please send a 3D model and 2D drawing, alloy grade and temper, critical tolerances, surface finish requirements, estimated annual volume and target delivery date. Complete data lets our engineers judge forging feasibility, the number of die sets and the machining scope for the Aluminum Cylinder Case at the quotation stage. If the design is still conceptual, a sketch is enough to start a DFM discussion.
Can Al Forge Tech supply the Aluminum Cylinder Case from forging through machining?
Yes. Forging, heat treatment, CNC machining, surface finishing and inspection are integrated in one facility: 52 CNC machining centers (40 four-axis and 12 4.5-axis), 30 lathes (14 with robotic loading), plus broaching, burnishing and centerless grinding. The Aluminum Cylinder Case can be delivered as a forged blank, semi-finished or fully machined part.
Request a Quote for the Aluminum Cylinder Case
Developing a new Aluminum Cylinder Case or converting an existing part to aluminum forging? Send us your 3D/2D drawings, alloy and temper, annual volume and finishing requirements. Our engineering team will reply with a feasibility review, die plan and quotation.
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類似のパーツを比較するには、閲覧してください。 アルミ鍛造工業用金物 そして私たちの industrial hardware forging applications, または、こちらをご覧ください 会社紹介 当社の設備および認証について。.
