Industrial Hardware-2
説明
Industrial Hardware F-11: Forged Aluminum Flanged Sleeve
Industrial Hardware F-11 is a forged aluminum flanged sleeve consisting of a larger-diameter flange ring above a cylindrical body with a through bore. Flanged sleeves of this type serve as bearing housings, locating bushings, pipe fittings or seats within mechanisms, with the flange face providing axial location and a clamping surface.
Al Forge Tech (AFT) evaluates cold or hot forging for this part according to wall thickness, flange proportion and volume. Forging keeps a continuous grain flow through the corner between flange and body, avoiding the waste of machining from solid bar or the weld of a flange added to tube stock. Bores, outer diameters and faces are then finished on AFT’s in-house lathes, with anodizing available.
主な機能
- Flange and body formed in one piece with continuous grain flow at the corner
- Less material removal than turning from solid bar
- Bore, OD, end faces and flange face turned to fit tolerances
- Repeatable dimensions suited to volume production
Industrial Hardware F-11 Specifications and Manufacturing Capability
| 商品 | 詳細 |
|---|---|
| 製品カテゴリー | アルミ鍛造工業用金物 |
| 商品番号. | F-11 |
| 申請 | Bearing housings, locating bushings, pipe fittings, mechanism seats |
| 主なプロセス | Hot or cold forging, selected by geometry, wall thickness and volume (hot 600T–8,000T / cold 260T–2,500T) |
| 素材 | お客様の仕様に合わせて選択可能。2xxx、5xxx、6xxx、7xxx シリーズのアルミニウム合金（例：2014、6061、6082、7075） |
| 熱処理 | 合金および強度要件による社内T4処理（8ユニット）およびT6人工老化（7ユニット） |
| 二次加工 | CNC加工（52台の加工センター、30台の旋盤）、バリ取り、振動仕上げ |
| 表面仕上げ | 必要に応じて、陽極酸化（硬陽極酸化を含む）、ショットブラスト、電子コーティングまたは塗装 |
| 検査 | ザイツCMM（4台）、硬度計、分光計、蛍光透過検査ライン |
| 寸法と公差 | 顧客ごとに2D/3D図面 |
| 品質システム | IATF 16949:2016、ISO 14001:2015 |
Industrial Hardware F-11 Manufacturing Process
- ドローイングレビューとDFM合金、荷重方向、重要な寸法を確認し、その後 QForm シミュレーションを実行して金属流動と欠陥リスクを予測します。.
- デザインと製造ダイセットの数（例えば、ブロッカーダイとファイニッシャーダイ）は部品の複雑さに合わせて計画されており、ダイの形状は携帯型3Dスキャナーで確認されます。.
- Cold forging: cold forming on 260T–2,500T presses, suited to thin-walled, tubular and dimensionally repeatable parts.
- 熱処理T4溶液処理とT6人工老化は社内で実施され、合金および強度要件によって設定されたパラメータが使用されます。.
- CNC加工 そして仕上げ穴、スレッド、接合面は機械加工され、その後、必要に応じてバリ取り、振動仕上げ、ショットブラスト、または陽極酸化が行われます。.
- 検査と発送寸法、硬度、化学組成はCMM、硬度計、分光計を用いて確認され、ロットのトレーサビリティはIATF 16949に従って管理されています。.
よくある質問
Why forge a flanged sleeve instead of welding a flange to tube?
Welding a flange to tube adds a process step, and the heat-affected zone near the weld can lose strength and distort. A one-piece forged flanged sleeve has no weld; the corner between flange and body is made of continuous grain flow, which better resists axial clamping loads and makes dimensional consistency easier to hold in production.
How are the bore and OD tolerances of the F-11 achieved?
Forging produces a near-net flange and body contour, and the bore, OD and faces are then finish-turned to the drawing tolerance. AFT runs 30 lathes, 14 of them with robotic loading, which suits sleeve-type parts in volume. Concentricity, parallelism and other critical features are verified on CMM and gauges after machining.
Can the Industrial Hardware F-11 be anodized or given other surface finishes?
Yes. Al Forge Tech offers anodizing (including hard anodizing), shot blasting, vibratory finishing, e-coating and painting, plus pickling and ultrasonic washing lines to clean parts after machining. Please note the finish type and film thickness on the drawing so machining allowances and cosmetic standards for the Industrial Hardware F-11 can be evaluated together.
How do you keep the Industrial Hardware F-11 consistent from lot to lot?
Al Forge Tech runs incoming (IQC), in-process (IPQC) and final (FQC) inspection under IATF 16949:2016, supported by 4 Zeiss CMMs, hardness testers, a spectrometer and a fluorescent penetrant inspection line. First, middle and last pieces of every lot are checked against the die; when wear causes dimensional drift, the die is reworked to keep the Industrial Hardware F-11 stable across lots.
How are MOQ and lead time for the Industrial Hardware F-11 determined?
MOQ and lead time depend on part size, number of die sets, alloy and machining scope, and are confirmed in the quotation after drawing review. The typical sequence is die development, forged samples, sample approval and then mass production. Sharing your annual volume and call-off schedule helps us plan dies and capacity for the Industrial Hardware F-11.
Request a Quote for the Industrial Hardware F-11
Developing a new Industrial Hardware F-11 or converting an existing part to aluminum forging? Send us your 3D/2D drawings, alloy and temper, annual volume and finishing requirements. Our engineering team will reply with a feasibility review, die plan and quotation.
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類似のパーツを比較するには、閲覧してください。 アルミ鍛造工業用金物 そして私たちの industrial hardware forging applications, または、こちらをご覧ください 会社紹介 当社の設備および認証について。.
